Fleet maintenance · preventive maintenance

Fleet maintenance software that keeps the records right

Schedule preventive maintenance, record every repair, and keep the systematic inspect-repair-maintain records that 49 CFR 396.3 requires — retained while you operate the vehicle and for six months after it leaves your fleet, not a period you had to guess.

Complys is launching for US fleets.

A maintenance program you can prove

The federal rule is short and clear: systematically inspect, repair and maintain your vehicles, and keep the records (49 CFR 396.3). The word that trips carriers up is systematically — a stack of invoices in a drawer isn’t a program, and it isn’t evidence. Complys turns maintenance into a schedule per vehicle, a history that fills in as work is done, and a retention clock that keeps each record exactly as long as the rule requires.

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PM schedule per vehicle

Define preventive-maintenance intervals by vehicle or type and see what’s due before it’s overdue.

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Full repair history

In-house or outside-shop repairs, invoices and parts, all recorded against the vehicle.

Correct retention

Records kept while you control the vehicle plus six months after; the annual inspection kept 14 months.

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Tied to DVIRs

A reported defect flows into repair and certification, so inspection and maintenance are one trail.

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Annual inspection

The periodic DOT inspection recorded as its own document with its own clock.

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Audit in minutes

Produce a complete maintenance history for any vehicle on demand.

The retention rule people get wrong

You’ll see “keep maintenance records for 12 months” or “18 months” repeated online. For the 49 CFR 396.3 maintenance records, that’s not the rule. The retention is tied to control of the vehicle plus six months after it leaves your fleet — so a truck you’ve run for five years has five years of records, kept six months past the day you sell it. The 14-month figure belongs to the separate annual-inspection report (49 CFR 396.21). Complys keeps the two on their own clocks so you never throw a record away early.

How to read these requirements

Complys keeps the distinction clear between what federal law requires, what a state adopts, what regulators guide, what insurers require, and what’s your own policy — so nothing is over-stated as a legal duty.

STATUTORYSystematically inspect, repair and maintain — or cause to be maintained — all motor vehicles

49 CFR 396.3(a). The duty is on the carrier, whether maintenance is done in-house or by a shop.

STATUTORYKeep maintenance records for each vehicle

49 CFR 396.3(b): vehicle identification, an inspection/maintenance schedule, and a history of inspections, repairs and maintenance.

STATUTORYRetain those records while the vehicle is controlled, plus six months after it leaves the fleet

49 CFR 396.3(c). Not an arbitrary 12 or 18 months — the retention is tied to control of the vehicle plus a six-month tail.

STATUTORYThe annual (periodic) inspection report is a separate record, kept 14 months

49 CFR 396.17/.21. Preventive-maintenance records and the annual-inspection report are distinct and retained on their own clocks.

INDUSTRY PRACTICEManufacturer service intervals and a PM schedule

Following the manufacturer's intervals and running an A/B/C PM schedule is strong practice; the rule requires a systematic program and records, not a specific interval.

What’s ready, honestly

Complys is launching for US fleets and carriers. Here is exactly where the capabilities on this page stand — labeled at the feature level, never marketed as available before they ship.

In the first releasePreventive maintenance (PM) records & retention

Scheduled PM, repair history and evidence, retained while you operate the vehicle and for six months after it leaves your fleet (49 CFR 396.3). Included in Complys Self-Drive from launch.

In the first releaseVehicle register, registration, annual inspection & documents

One record per vehicle: registration and plates, annual DOT inspection, insurance, and documents with expiry dates. Included in Complys Self-Drive from launch.

In the first releaseInspection records with photo evidence

Digital inspections with timestamped photos held against each vehicle. Included in Complys Self-Drive from launch.

In the first releaseDefect recording & out-of-service control

Record defects and place a vehicle out of service until it is repaired and certified. Included in Complys Self-Drive from launch.

In the first releaseEvidence pack & tamper-evident audit trail

Every action recorded with who did it and when; export the evidence on demand. Included in Complys Self-Drive from launch.

Sources

Last reviewed: 21 September 2026. This page describes current US federal requirements in general terms and is not legal advice; check the primary sources above and your state’s rules.

Fleet maintenance — FAQs

What does fleet maintenance software need to do for DOT?

Under 49 CFR 396.3, a carrier must systematically inspect, repair and maintain its vehicles and keep records for each one — the vehicle's identity, its inspection and maintenance schedule, and a history of what was done. Complys holds that schedule and history against the vehicle so the program is evidenced, not just intended.

How long do I keep maintenance records?

While you operate (control) the vehicle, and for six months after it leaves your fleet (49 CFR 396.3(c)). That's the actual rule — not a flat 12 or 18 months, which is a common misquote. The separate annual-inspection report is kept for 14 months. Complys applies each retention period for you.

Is preventive maintenance legally required at set mileage intervals?

The rule requires a systematic program and records; it does not fix a specific interval. Good practice is to follow the manufacturer's service intervals and run a structured PM schedule, which Complys lets you define per vehicle or vehicle type.

Does it cover the annual DOT inspection too?

Yes — the annual (periodic) inspection is recorded as its own document with its own 14-month retention, alongside your preventive-maintenance history, so an auditor sees both without you hunting through folders.

Can maintenance be done by an outside shop?

Yes. The duty to maintain and to keep records stays with the carrier whether the work is in-house or at a shop. Complys records outside repairs and their invoices against the vehicle so the history is complete.

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